Tailgate With Structurally Integrated CNG System

ABSTRACT

A refuse vehicle has a tailgate. The tailgate has a framework to secure CNG tanks. A cover overlays the frame work to provide an aesthetic appearance to the vehicle.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No. 14/107,789 filed on Dec. 16, 2013, which claims the benefit of U.S. Provisional Application No. 61/836,378, filed on Jun. 18, 2013. The entire disclosures of the above applications are incorporated herein by reference.

FIELD

The present disclosure relates to refuse vehicles and, more particularly, to a refuse vehicle with a tailgate including a CNG system.

BACKGROUND

Various types of refuse vehicles with CNG systems have been proposed in the past. One type is a CNG system mounted to the chassis frame. This system requires a large amount of space which usually is not available on various types of refuse vehicles. The size of the system limits the capacity of the refuse vehicle. Also, a large percentage of weight is added to the chassis front axle.

Another type of a CNG system is a roof mounted system. Here, the CNG system is mounted at the highest point on the unit. Accordingly, this exposes the CNG unit to damage by low bridge overpasses, shop doors, tree limbs, etc. Additionally, a roof mounted CNG system adds a large percentage of weight to the front axle.

Tailgate mounted preassembled PODs have been installed onto refuse vehicles. These units are relatively large providing an overhang with the center of gravity measured from the tailgate hinge. This creates a large moment on the tailgate raised cylinder and the tailgate structure. Additionally, the CNG fuel line routing is exposed due to the routing over the tailgate top cross member. The aesthetics of the preassembled system is not most desirable. Additionally, the tanks in the POD tailgate are stacked, making inspection and service of the tanks difficult. Additionally, the POD assembly is quite heavy adding additional weight to the refuse vehicle reducing its capacity.

It would be desirable to provide a refuse vehicle that overcame the deficiencies of the existing art. The present refuse vehicle provides a CNG system in the tailgate. The CNG system provides a larger fuel capacity than previous designs. The system does not extend above the vehicle and thus it is no taller than the highest point of the vehicle body. This eliminates damage caused from excessive height. The center of gravity measured from the center of the tailgate hinges is reduced due to the integrated design with a first CNG tank tucked between the tailgate hinges and the other tanks following the contour of the curved tailgate. The present design provides an aesthetic appearance with a contoured tailgate having a smooth appearance. The present disclosure enables inspection and service with a single integrated layer of tanks following the contour of the tailgate. Additionally, the weight is kept to a minimum by integrating and utilizing existing structure of the tailgate to create mounting space for the tanks.

SUMMARY

According to a first aspect of the disclosure, a tailgate for a refuse vehicle comprises a frame with a first leg and a second leg. The second leg angles with respect to the first leg. A plurality of CNG tanks is coupled with the frame. A cover overlays the frame and provides an aesthetic appearance to the tailgate. The first leg has an overall arcuate portion. At least one of the plurality of CNG tanks is positioned between a pair of hinges that connect the tailgate to the refuse vehicle. At least one of the plurality of CNG tanks is positioned in the second leg of the frame.

According to a second aspect of the disclosure, a refuse vehicle comprises a vehicle chassis with a container secured with the vehicle chassis. A tailgate is coupled with the container. The tail gate further comprises a frame with a first leg and a second leg. The second leg angles with respect to the first leg. A plurality of CNG tanks is coupled with the frame. A cover overlays the frame and provides an aesthetic appearance to the tailgate. The first leg has an overall arcuate portion. At least one of the plurality of CNG tanks is positioned between a pair of hinges that connect the tailgate to the refuse vehicle. At least one of the plurality of CNG tanks is positioned in the second leg of the frame.

Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.

DRAWINGS

The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.

FIG. 1 is a perspective view of a refuse vehicle with a tailgate design of the disclosure.

FIG. 2 is a view like FIG. 1 with the tailgate in a raised position.

FIG. 3 is a perspective view of the tailgate of FIGS. 1 and 2.

FIG. 4 is an exploded perspective view of the tailgate of FIG. 3.

FIG. 5 is a perspective view of the support structure.

FIG. 6 is a cross-sectional view of FIG. 5 along lines 6-6.

FIG. 7 is an enlarged view of FIG. 6 in a second state.

FIG. 8 is a cross-section view of FIG. 5 along line 8-8.

FIG. 9 is a perspective view of the frame assembly with the tanks mounted on the frame assembly.

FIG. 10a is a top plan view of the CNG hi-pressure hose routing.

FIG. 10b is a side elevation view of FIG. 10 a.

FIG. 11a is a top plan view of the hi-pressure hose routing with the tailgate in a fully raised position.

FIG. 11b is a side elevation view FIG. 11 a.

DETAILED DESCRIPTION

Example embodiments will now be described more fully with reference to the accompanying drawings.

Turning to the figures, a refuse vehicle is illustrated and designated with the reference numeral 10. The refuse vehicle includes a chassis 12 with a cab 14, a refuse container 16 and tailgate 20. The chassis 12 includes a frame 22 that receives the refuse container 16 as well as wheels 24 that provide for mobility of the vehicle.

The tailgate 20 is secured to the container 16 by hinges 26. The hinges 26 are connected around pivot pins 28 so that the tailgate 20 can rotate with respect to the refuse container 16. In order to rotate, a pair of lift cylinders 30 is on each side of the tailgate 20. The lift cylinders 30 are coupled with the tailgate so that for opening of the container 16, the cylinders 30 are actuated which, in turn, pivot the tailgate 20 about the pivots pins 28 via the hinges 26 as seen in FIG. 2.

The tailgate 20 includes a cover 40, framework 42 and a plurality of CNG tanks 44. The cover 40 includes a front portion 46, a top portion 48, side portions 50, 52, a back portion 54, and bottom portion 56. The cover portions 46-56 surround the framework 42 and tanks 44 to prevent access to the tanks 44.

The framework 42 includes a pair of side beams 58, 60 which are substantially identical. Thus, the explanation of one will apply to both the side beams 58, 60. A plurality of cross beams 62 connects the side beams 58, 60 together. The side beams 58, 60 have a first portion 64 and a second portion 66. The first portion 64 is angled with respect to the second portion 66. The second portion 66 has an overall arcuate design and curves longitudinally between the top and bottom of the tailgate 20. The first portion 64 is planar and is at the top of the tailgate 20. The hinges 26 are secured with the reinforcement member 70. A plurality of saddle blocks 68 receives the ends 69 of the tanks 44. The saddle blocks 68 maintain the tanks 44 on the framework 42. The saddle blocks 68 are fastened to the side beams 58, 60. Additionally, by combining the tanks 44 with the side beams 58, 60 and tailgate structure 42, this creates a desirable shape with a strong lightweight design.

The cover side portions 50, 52 include an outer reinforcement member 70. The side portions 50, 52 include a body 72 attached to the reinforcement member 70. The body 72 has an overall arcuate edge 74, which follows the side beams 58, 60, that mate with the front and bottom cover portions 46, 56. The body portion 72 includes a planar top edge 76 that couples with the top cover portion 48. The side covers 50, 52 include a plurality of apertures 78 that enable access to the tanks 44 for filling and inspection purposes. A plurality of cross members 80 are secured between the side members 50, 52. The cross members 80 enable the cover portions 46, 48, and 56 to be secured, such as bolted to the cross members 80.

The top cover portion 48 has an overall L-shape following the contour of the straight edge 76 of the cover side portions 50, 52 as well as an additional edge that is perpendicular to the top edge 76. The cover portion 46 has an overall rectangular design and can be bolted or riveted or the like to the cross members 80. The bottom cover portion 56 has an overall L-shape for following the contour of the arcuate portion of the side walls as well as the straight edge or the planar bottom portion of the sidewalls 50, 52.

Thus, the tailgate 20 includes a chamber 90 defined by the cover portions 46-56 for housing the tanks 44. The chamber 90 has an arcuate portion 92 as well as a straight top portion 94. The chamber top portion 94 enables an additional tank to be positioned at the top of the tailgate 20. This provides for an additional volume of natural gas.

Thus, the cover portions 46-56 provide an aesthetic appearance to the tailgate 20. Also, the tailgate 20 does not extend above the height of the refuse vehicle. Additionally, the tanks 44 are provided at the rear of the vehicle reducing the weight on the front axle. Also, the tailgate 20 can be raised and lowered without any obstruction to the container.

Turning to FIGS. 5-9, an additional reinforcement structure of the framework side beams 58, 60 and cross beams 62 will be discussed.

The first portion 64 of the side beams 58, 60 includes a top flange 102 and a side wall 106. A first gusset 104 is welded to the top flange 102 and the sidewall 106 as illustrated in FIGS. 5, 6 and 9. The first gusset 104 is aligned on the side beams 58, 60 so that they are positioned under the saddle blocks 68. Additionally, a second gusset 108 is welded with the top flange 102, sidewall 106 and the cross beam 62. This is illustrated in FIGS. 5, 8 and 9.

The first gusset 104 has various shapes and is illustrated as a polygonal configuration. The gusset 108 includes a first edge 110 and a second edge 112. The first and second edges 110, 112 are welded or the like to the top flange 102 and side wall 106. Thus, the gusset 104 provides additional strength to control deformation and stress in the structure. The gusset 104 includes a tear shaped aperture 114. The tear shape aperture 114 includes a circular portion 116 and a channel portion 118. As shown, the gusset 104 includes a tapered edge 120 that tapers between sides 122 and 124. The channel portion 118 of the aperture 114 extends from the circular portion 116 out to the tapered edge 120. This divides the tapered edge 120 and provides a gap creating two portions of the gusset 126, 128. As illustrated in FIG. 7, as a load is applied to the frame structure, the gusset 104 deforms to control the stress in the structure. The gusset 104 deforms such that the first and second portion 126, 128 of the gusset close the gap created by the channel portion 118 of the aperture 114. Thus, the gusset 104 controls deformation and keeps stress lower in the area even if a 20G load is applied onto the structure.

The second gusset 108 has an overall polygonal configuration. The second gusset 108 includes first and second edges 140, 142 which are secured to flange 102 and side wall 106, respectively, as described above. The first and second edges 140, 142 are welded to the top flange 102 and side wall 106. Additionally, the bottom edge 144 of the second gusset 104 is welded to the cross beam 62. The second gusset 104 includes a tear shaped aperture 150 with a circular portion 152 and a channel portion 154. The channel portion 154 extends between the junction of side edges 140, 142. This creates a gap between the first portion 156 and second portion 158 of the second gusset 108. Thus, unlike the gusset 104, the channel portion 154 opens toward the junction or corner of the flange 102 and side wall 106. When a force is applied to the second gusset 108, the gap of the channel portion 154 of the aperture 158 enlarges as the first portion 156 and second portion 158 of the second gussets 108 move apart with respect to one another. Thus, the second gusset 108 controls the deformation and stress in the structure.

Turning to FIGS. 10 and 11, the hi-pressure CNG hose connection between the vehicle 10 and the tailgate 20 is illustrated. Here, a flexible hi-pressure CNG hose 200 is connected between the tailgate 20 and the collection bin 16. The rear portion 202 of the frame structure includes an aperture 204. The aperture 204 extends toward the cover portion 48 as well as towards the bottom of the tailgate. Thus, the aperture 204 is L-shaped with a horizontal leg 208 on the top edge and a vertical leg 210 on the side edge of the rear portion 202. One end 212 of the hi-pressure CNG hose 200 connects with a fitting 214 extending through the aperture 206. The other end 216 of the hi-pressure CNG hose 200 connects with a tube 218 that extends from the collection bin 16. When the tailgate 20 moves between an opened and a closed position, the hi-pressure CNG hose connection is not affected due to the movement of the flexible hi-pressure CNG hose 200. As the tailgate 20 moves, the flexible hi-pressure CNG hose 200 moves in two planes (horizontal and vertical). In the tailgate closed position (FIGS. 10a and 10b ), the hi-pressure CNG hose 200 is positioned with one end 230 adjacent the tailgate vertically above the bin 16. The U-shaped portion 232 is positioned on top of the container bin 16. When the tailgate is in a fully opened position (FIG. 11a, 11b ), the hi-pressure CNG hose end 230 adjacent the tailgate, rotates to move horizontally above the collection bin 16. The U-shaped portion 232 moves vertically upward away from the collection bin 16. This prevents the hi-pressure CNG hose 200 from exceeding a minimum bend radius or a twisting effect that would loosen the CNG fittings. Thus, the flexible hi-pressure CNG hose 200 provides movement for opening and closing movement of the tailgate 20. The flexible hi-pressure CNG hose 200 enables continuous connection between the CNG fuel system of the vehicle and the tailgate. Thus, the flexibility of the hi-pressure CNG hose 200 enables opening and closing of the tailgate without disconnection or termination of the CNG fuel system from the tailgate to the vehicle. Also, a shield 234 covers the hi-pressure CNG hose.

The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure. 

1.-17. (canceled)
 18. A refuse vehicle comprising: a vehicle chassis; a container secured to the vehicle chassis; and a tailgate coupled to the container at one or more hinges disposed at an upper end of the tailgate such that the tailgate is pivotable with respect to the container, the tailgate comprising: a frame including a pair of parallel side members extending vertically on respective sides of the tailgate; a plurality of compressed natural gas tanks arranged side-by-side between the side members; and a structural cross member connecting the side members, extending horizontally between vertical sides of the tailgate and disposed at an elevation between uppermost and lowermost ones of the compressed natural gas tanks.
 19. The refuse vehicle of claim 18, wherein the cross member is secured directly to each of the side members.
 20. The refuse vehicle of claim 19, wherein the cross member is welded to the side members.
 21. The refuse vehicle of claim 19, wherein the side members each have a flange extending from a side wall, and a gusset welded to both the side wall and the flange.
 22. The refuse vehicle of claim 18, wherein the compressed natural gas tanks comprise elongated cylinders, and wherein each tank is secured at opposite ends to the side members.
 23. The refuse vehicle of claim 18, wherein the cross member is disposed between adjacent ones of the compressed natural gas tanks.
 24. The refuse vehicle of claim 18, wherein at least one of the compressed natural gas tanks is disposed between the container and the cross member.
 25. The refuse vehicle of claim 18, further comprising a removable cover enclosing the plurality of compressed natural gas tanks.
 26. The refuse vehicle of claim 25, wherein the cover forms a rear surface of the vehicle.
 27. The refuse vehicle of claim 25, wherein the cover has a rearwardly-projecting, curved outer surface.
 28. The refuse vehicle of claim 25, wherein the cover comprises two curved panels connected by a horizontal panel connector extending across the cover between the two curved panels.
 29. The refuse vehicle of claim 25, wherein the cover comprises two side portions, each having an arcuate rearward edge that follows a respective one of the side members.
 30. The refuse vehicle of claim 25, wherein the cross member is directly connected to the cover.
 31. The refuse vehicle of claim 25, wherein the cover includes a plurality of discrete sections removably coupled to the tailgate.
 32. The refuse vehicle of claim 25, wherein the cross member is removable with the cover.
 33. The refuse vehicle of claim 18, wherein the side members are arcuate.
 34. The refuse vehicle of claim 18, wherein the compressed natural gas tanks are arranged in an arcuate row.
 35. A refuse vehicle comprising: a vehicle chassis; a container secured to the vehicle chassis; a tailgate coupled to the container at one or more pivotable hinges disposed at an upper end of the tailgate and defining a pivot axis, the tailgate comprising: a frame including a pair of parallel side members extending vertically on respective sides of the tailgate; and a plurality of compressed natural gas tanks carried on the frame and arranged side-by-side between the side members such that the compressed natural gas tanks are moved with opening and closing of the tailgate; and a conduit connecting the compressed natural gas tanks to the vehicle chassis, the conduit comprising a flexible hose having one end secured to the tailgate and an opposite end secured to the container, the hose extending over the pivot axis.
 36. The refuse vehicle of claim 35, wherein the hose comprises a U-shaped portion disposed on top of the container, wherein opening the tailgate moves at least part of the U-shaped portion upward away from the container.
 37. The refuse vehicle of claim 36, wherein the hose further comprises an end portion connected to the tailgate and elevated above the U-shaped portion with the tailgate in a closed position.
 38. The refuse vehicle of claim 35, wherein the hose is at least partly covered by a shield.
 39. The refuse vehicle of claim 35, wherein the conduit further comprises a tube coupled to the hose and secured to the container.
 40. A refuse vehicle comprising: a vehicle chassis; a container secured to the vehicle chassis; and a tailgate coupled to the container at one or more hinges disposed at an upper end of the tailgate such that the tailgate is pivotable with respect to the container, the tailgate comprising: a frame including a pair of parallel side members extending vertically on respective sides of the tailgate; and a plurality of compressed natural gas tanks extending horizontally and arranged side-by-side between the side members; wherein the tanks are arranged such that with the tailgate in a closed position, an uppermost one of the compressed natural gas tanks overlies a lowermost one of the compressed natural gas tanks.
 41. The refuse vehicle of claim 40, wherein the compressed natural gas tanks are arranged along an arc.
 42. The refuse vehicle of claim 40, wherein the plurality of compressed natural gas tanks comprises a set of six tanks.
 43. The refuse vehicle of claim 40, wherein the plurality of compressed natural gas tanks comprises two uppermost tanks, and wherein one of the two uppermost tanks is disposed adjacent to the hinges and is closer to the container than the other one of the two uppermost tanks.
 44. The refuse vehicle of claim 40, wherein the plurality of compressed natural gas tanks comprises multiple tanks disposed between the uppermost and lowermost tanks.
 45. A refuse vehicle comprising: a vehicle chassis; a container secured to the vehicle chassis; and a tailgate coupled to the container at one or more hinges disposed at an upper end of the tailgate such that the tailgate is pivotable with respect to the container, the tailgate comprising: a frame including a pair of parallel side members extending vertically on respective sides of the tailgate; a plurality of compressed natural gas tanks comprising elongated cylinders and extending horizontally and arranged side-by-side between the side members; and a cover extending across the plurality of compressed natural gas tanks and comprising a curved outer surface covering and disposed rearwardly of the compressed natural gas tanks.
 46. The refuse vehicle of claim 45, wherein the cover has a convex outer contour.
 47. The refuse vehicle of claim 45, wherein the cover forms a rear surface of the vehicle.
 48. The refuse vehicle of claim 45, wherein the cover comprises two curved panels connected by a horizontal panel connector extending across the cover between the two curved panels.
 49. The refuse vehicle of claim 45, wherein the cover comprises two side portions, each having an arcuate rearward edge that follows a respective one of the side members.
 50. The refuse vehicle of claim 45, wherein the cover includes a plurality of discrete sections removably coupled to the tailgate.
 51. A refuse vehicle comprising: a vehicle chassis; a container secured to the vehicle chassis; and a tailgate coupled to the container at one or more pivotable hinges disposed at an upper end of the tailgate and defining a pivot axis, the tailgate comprising: a frame including a pair of parallel side members extending vertically on respective sides of the tailgate; a plurality of compressed natural gas tanks extending horizontally and arranged side-by-side between the side members such that, with the tailgate in a closed position, an uppermost one of the compressed natural gas tanks overlies a lowermost one of the compressed natural gas tanks; at least one structural cross member connecting the side members, extending horizontally between vertical sides of the tailgate and disposed at an elevation between uppermost and lowermost ones of the compressed natural gas tanks; a conduit connecting the compressed natural gas tanks to the vehicle chassis, the conduit comprising a flexible hose having one end secured to the tailgate and an opposite end secured to the container, the hose extending over the pivot axis; and a cover extending across the plurality of compressed natural gas tanks and comprising a curved outer surface covering and disposed rearwardly of the compressed natural gas tanks.
 52. The refuse vehicle of claim 51, wherein the plurality of compressed natural gas tanks comprises multiple tanks disposed between uppermost and lowermost ones of the compressed natural gas tanks.
 53. The refuse vehicle of claim 51, wherein at least one of the compressed natural gas tanks is disposed between the container and the cross member.
 54. The refuse vehicle of claim 51, wherein the side members are arcuate.
 55. The refuse vehicle of claim 51, wherein the compressed natural gas tanks are arranged single file in an arc.
 56. A refuse vehicle comprising: a vehicle chassis; a container secured to the vehicle chassis; and a tailgate coupled to the container at one or more hinges disposed at an upper end of the tailgate such that the tailgate is pivotable with respect to the container, the tailgate comprising: a frame including a pair of parallel side members extending vertically on respective sides of the tailgate, an upper horizontal member connecting upper ends of the side members, and a lower horizontal member connecting lower ends of the side members; a plurality of compressed natural gas tanks arranged side-by-side between the side members; and an intermediate horizontal cross member connecting the side members and disposed between the upper and lower horizontal members.
 57. The refuse vehicle of claim 56, wherein the compress natural gas tanks comprise cylinders extending horizontally between the side members.
 58. The refuse vehicle of claim 57, wherein the compressed natural gas tanks are each secured at opposite ends to the side members.
 59. The refuse vehicle of claim 56, wherein the intermediate horizontal cross member is secured directly to each of the side members. 